Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Strut, Strut Component, or Spring Replacement

Chevrolet Cruze Repair Manual / Suspension / Front Suspension / Strut, Strut Component, or Spring Replacement

Special Tools

For equivalent regional tools, refer to Special Tools.

Disassembly Procedure

  1. Remove the strut assembly. Refer   to Strut Assembly Replacement.

  1. Install the strut to the CH-6066 holder (5).
  2. Tension spring (4), using CH-6068 tensioner to remove the spring tension from the upper strut mount.
  3. Remove the strut nut (2).
  4. Remove the strut mount insulator washer (3).

  1. Remove the front spring strut components:

6.1. Remove the strut mount insulator assembly (2). Inspect for damage and replace as necessary.

6.2. Remove the strut mount bearing assembly (3). Inspect for damage and replace as necessary.

6.3. Remove the bumper (4). Inspect for damage and replace as necessary.

6.4. Remove the insulator (5). Inspect for damage and replace as necessary.

6.5. Remove the spring (6) with CH-6068 tensioner (1).

6.6. Remove the spring tension using the CH-6068 tensioner . Inspect for damage and replace as necessary.

6.7. Remove the strut (7) from CH-6066 holder (8).

  1. Remove the lower insulator (1). Inspect for damage  and replace as necessary

Assembly Procedure

  1. Install the lower insulator (1).

  1. Install the spring strut components:

2.1. Install the strut (7) to the CH-6066 holder (8).

2.2. Install the spring (6) to the CH-6068 tensioner (1), compress spring to remove the spring tension.

2.3. Install the spring (6) to the strut (7).

2.4. Install the insulator (5) to the strut (7).

2.5. Install the bumper (4) to the strut (7).

2.6. Install the strut mount bearing (3) to the strut (7).

2.7. Install the mount insulator assembly (2) to the strut (7).

  1. Install the strut mount insulator washer (3).

Caution: Refer to Fastener Caution in the Preface section.

  1. Install the strut nut (2) to the strut shaft and tighten to 70 N·m (52 lb ft).
  2. Remove the CH-6068 tensioner (1) from the spring (4).
  3. Remove the front strut from CH-6066 holder (5).
  4. Install the strut assembly. Refer to Strut Assembly Replacement.
Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent metal chips from causing physical injury. Clamp the strut in a vise horizontally with the rod ( 1) completely extended. D ...

Front Suspension Description and Operation
The front suspension has 2 primary purposes: Isolate the driver from irregularities in the road surface. Define the ride and handling characteristics of the vehicle. The front suspension abso ...

Other materials:

Installation Procedure
Align the body side outer panel reinforcement. Clean and prepare the attaching surfaces for welding. Position the body side outer panel   reinforcement on the vehicle. Verify the fit of the body side outer panel reinforcement. Clamp the body side outer panel reinforcement ...

Rear Compartment Lid Emblem/Nameplate Replacement (CDX)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Engine Compartment Overview
1.4L L4 Engine   1. Engine Air Cleaner/Filter 2. Engine Oil Dipstick. 3. Engine Cooling Fan (Out of View). 4. Engine Oil Fill Cap. 5. Remote Negative (-) Grounding Point. 6. Brake/Clutch Fluid Reservoir. 7. Battery 8. Engine Coolant Surge Tank and Pressure Cap. 9. Remote Positive (+ ...

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