Chevrolet Cruze Repair Manual: Installation Procedure
- Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
- Clean and prepare the attaching surfaces for brazing.
- Position the drivetrain and front suspension frame front support on the vehicle.
- Verify the fit of the drivetrain and front suspension frame front support.
- Clamp the drivetrain and front suspension frame front support into position.
- Braze accordingly.
- Braze seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Front Wheelhouse Front Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front End Upper Tie Bar Support Sectioning (MAG Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
W ...
Visual Aiming Preparation Procedure
Important: Some state and local laws specify requirements for
headlamp aim. Comply with all of these laws when performing any
headlamp aiming operations.
Headlamp aim should be checked:
When a new headlamp capsule is installed.
If service or repairs to the front end area have, or may have, ...
Installation Procedure
Align the body side outer panel reinforcement.
Drill 8 mm (5/16 in) for plug welding along the edges of the body side
outer panel reinforcement as noted from the original panel.
Clean and prepare the attaching surfaces
for welding.
Position the body side outer pa ...
