Chevrolet Cruze Repair Manual: Installation Procedure

- Create 8 x 14 mm (5/16 x 15/16 in) slots for MIG-Brazing along the edges
of the drivetrain and front suspension frame front support
as noted from the original panel.
- Clean and prepare the attaching surfaces for brazing.

- Position the drivetrain and front suspension frame front support on the
vehicle.
- Verify the fit of the drivetrain and front suspension frame front
support.
- Clamp the drivetrain and front suspension frame front support into
position.

- Braze accordingly.

- Braze seam as noted from the original panel from the drivetrain and
front suspension frame front support to the front compartment
side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Engine Overheating
There is an engine coolant temperature gauge on the vehicle instrument cluster
to warn of engine overheating.
If the decision is made not to lift the hood when this warning appears, get service
help right away.
If the decision is made to lift the hood, make sure the vehicle is parked on
a le ...
Installation Procedure
Align the front side door outer panel.
Verify the fit of the front side door outer panel.
Clamp the front side door outer panel
into position.
Pre-flanging the flange with BO-6396 pliers and BO-6392 tool kit .
Continue to hammer in stages along the hem flanges.
...
Installation Procedure
Note: If the location of the original plug weld holes can not be
determined, space the plug weld holes every 40 mm (1½ in).
Drill 8 mm (5/16 in) for plug welding along the edges of the rear floor
panel filler as noted from the original
panel.
Clean and prepare the atta ...