Chevrolet Cruze Repair Manual: Removal Procedure

- Support the radiator and condenser from above using the
condenser tabs on each side.
- Remove the lower steering intermediate shaft bolt (1).
- Raise the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle.
- Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal
and Installation.
- Remove the exhaust flexible pipe. Refer to Exhaust Flexible Pipe
Replacement.
- Remove the front compartment splash shield. Refer to Front Compartment
Splash Shield Replacement.
- Remove the front compartment insulator, if equipped. Refer to Front
Compartment Insulator Replacement.

- Remove the wheel speed sensor wiring harness (2) from the frame on both
sides.
Remove the wiring harness retainers (3) from the frame and the lower control
arm.
- Remove the radiator wiring harness (1) from the frame.
Remove the wiring harness retainers (4) from the frame.

- Remove the power steering fluid cooling pipe bolt (1), clip out (2) and
securing the power steering fluid cooling pipe (3) to the
vehicle.
- Remove the lower ball joints from the steering knuckles. Refer to Lower
Control Arm Replacement.

- Remove the stabilizer link nut (1) from the strut.
- Remove the outer tie rods and tie rod nuts from the steering knuckles.
Refer to Steering Linkage Outer Tie Rod Replacement.

- Remove the front (1) and the rear (2) transmission mount bracket bolts.

- Raise the CH 904 frame and CH 49289 adapter with the hydraulic jack
until it contacts the frame.
- Turn the front wheels to the straight forward position and secure the
steering wheel from moving.

Remove the power steering gear inlet and outlet hose bolts (1). Remove the
inlet and outlet hose ( 2) from the steering
gear (3).

Note: Positioning pins (2, 3) of CH 49289 adapter MUST stick
into holes of drivetrain frame.
- Check if wheel alignment is required.
Move out position pins (1) and try to insert into underbody holes.
If guide pins can NOT be inserted, the Wheel Alignment Measurement is
required after installation of the drive train frame.
- Loosen the front bumper energy absorber bracket bolt. Refer to Front
Bumper Energy Absorber Bracket Replacement.
- Secure the power steering gear to the vehicle.

- Remove and discard the frame front bolts (1).
- Remove and discard the frame rear bolts (2).
- Remove the frame reinforcements (3).
- Remove the frame (4) from the vehicle.
- Remove the following components if replacing the frame:
- The lower control arms--Refer to Lower Control Arm Replacement.
- The stabilizer shaft--Refer to Stabilizer Shaft Replacement.
- The radiator support brackets
- The steering gear--Refer to Steering Gear Replacement.
Special Tools
CH 904 Underframe
CH 49289 Centering Adapter
For equivalent regional tools, refer to Special Tools. ...
Install the following components on the drivetrain and front suspension
frame if removed:
The radiator support brackets.
The stabilizer shaft--Refer to Stabilizer Shaft Replacement.
Th ...
Other materials:
Entry Lighting
The headlamps, parking lamps, taillamps, back-up lamps, and most of the interior
lamps turn on briefly when is pressed
on the Remote Keyless Entry (RKE) transmitter.
After about 30 seconds the exterior lamps turn off, and then the dome and remaining
interior lights will dim to off. Entry lig ...
Dual Stage Inflator Modules
Dual stage inflator modules contain a housing, inflatable air bag, two
initiating devices, canister of gas generating material and, in some
cases, stored compressed gas. The two initiators are part of the frontal
deployment loop. The function of the frontal deployment loops are
to supply curre ...
Exhaust Flexible Pipe Replacement (1.6L LXT)
Removal Procedure
Warning: Refer to Hot Exhaust System Warning in the Preface section.
Warning: Refer to Protective Goggles and Glove Warning in the Preface section.
Open the hood.
Raise the vehicle by its full height. Refer to Lifting and Jacking the
Vehicle.
Remove the heate ...