Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Install the following components on the drivetrain and front suspension frame if removed:

Note: Positioning pins (1) of CH 49289 adapter MUST be extended in

Note: Positioning pins (1) of CH 49289 adapter MUST be extended in order to guide into underbody holes.

  1. Raise the frame (4) carefully, 2. using CH 49289 adapter .
  2. Install the frame reinforcements (3).

Caution: Refer to Fastener Caution in the Preface section.

Note: Do NOT reuse old bolts.

  1. Install the NEW frame rear bolts (2) and tighten to 160 N·m (118 lb ft).

Note: Do NOT reuse old bolts.

  1. Install the NEW frame front bolts (1) and tighten to 160 N·m (118 lb ft).
  2. Remove the support of the power steering gear
  3. Install the front bumper energy absorber bracket bolt. Refer to Front Bumper Energy Absorber Bracket Replacement.

  1. Install the front transmission mount bolt (1) and tighten to 100 N·m (74 lb ft).
  2. Install the rear transmission mount bracket bolt (2) and tighten to 100 N·m (74 lb ft).
  3. Install the outer tie rods and tie rod nuts to the steering knuckles. Refer to Steering Linkage Outer Tie Rod Replacement.

  1. Install the steering linkage tie rod. Tighten the steering linkage tie rod nut to 35 N·m (26 lb ft).
  2. Install the lower ball joints to the steering knuckles. Refer to Lower Control Arm Replacement.

  1. Install the power steering fluid cooling pipe (3) to the frame, install the power steering fluid cooling pipe bolt (1) and clip in (2).

    Tighten the power steering fluid cooling pipe bolt to 9 N·m (80 lb in).

  1. Install the wheel speed sensor wiring harness (2) to the frame on both sides.

    Install the wiring harness retainers (3) to the frame and the lower control arm.

  2. Install the radiator wiring harness (1) to the frame.

    Install the wiring harness retainers (4) to the frame.

  1. Install the inlet and outlet hose (2)   to the steering gear (3).
  2. Install power steering gear inlet and outlet hose bolts (1) and tighten to 11 N·m (97 lb in).

  1. Install the lower steering intermediate shaft (1) bolt and tighten to 34 N·m (25 lb ft).
  2. Remove the support of the radiator and condenser.
  3. Lower the vehicle on a hoist. Refer to Lifting and Jacking the Vehicle.
  4. Install the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation.
  5. Install the exhaust flexible pipe. Refer to Exhaust Flexible Pipe Replacement.
  6. Install the front bumper fascia opening lower cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement.
  7. Install the engine splash shields. Refer to Front Compartment Splash Shield Replacement.
  8. Install the front compartment insulator, if equipped. Refer to Front Compartment Insulator Replacement.
  9. If replacing the frame, check the wheel alignment. Refer to Wheel Alignment Measurement.
Removal Procedure
Support the radiator and condenser from above using the  condenser tabs on each side. Remove the lower steering intermediate shaft bolt (1). Raise the vehicle on a hoist. Refer to Li ...

Drivetrain and Front Suspension Frame Insulator Replacement
Special Tools CH 49460-1 Adapter CH 49460-2 Adapter CH 6616 Hydraulic Hand Pump CH 6615-10 Hydraulic Cylinder CH-48377-1 Chisel For equivalent regional tools. Refer to Special Tools. ...

Other materials:

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse panel ...

Tire Rotation
Tires should be rotated every 12 000 km (7,500 mi). Tires are rotated to achieve a uniform wear for all tires. The first rotation is the most important. Anytime unusual wear is noticed, rotate the tires as soon as possible, check for proper tire inflation pressure, and check for damaged tires ...

Traction Control System (TCS)
The traction control system limits wheel spin. The system is on when the vehicle is started. •  To turn off traction control, press and release on the center console. illuminates in the instrument cluster. • Press and release again to turn traction control back on. ...

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