Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner wheelhouse as noted from the original panel.
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Clean and prepare the attaching surfaces for welding.
- Position the rear inner wheelhouse on the vehicle.
- Verify the fit of the rear inner wheelhouse.
- Clamp the rear inner wheelhouse into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. ...
Rear Wheelhouse Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Keys
WARNING
Leaving children in a vehicle with the ignition key is dangerous and children
or others could be seriously injured or killed. They could operate the power windows
or other controls or make the vehicle move. The windows will function with the keys
in the ignition, and children or other ...
Metric Fasteners
This vehicle provides fastener dimensions using the metric system. Most
metric fasteners are approximate in diameter to equivalent
English fasteners. Make replacements using fasteners of the same nominal
diameter, thread pitch, and strength.
A number marking identifies the OE metric fastener ...
Front Side Door Replacement
Preliminary Procedure
Remove the front side door trim panel. Refer to Front Side Door Trim
Replacement.
Front Side Door Check Link Bolt
Caution: Refer to Fastener Caution in the Preface section.
Procedure
Remove the water deflector.
Disconnect the door electrical connector.
Su ...
