Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

Disable the SIR System. Refer to SIR  Disabling and Enabling.

  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  2. Remove all related panels and components.
  3. Visually inspect the damage. Repair as much of the damage as possible.
  4. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear inner wheelhouse.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear inner wheelhouse.
Rear Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear inner wheelhouse as noted from the original panel. Note: If the location of the original plug weld holes can not be det ...

Other materials:

Removal Procedure
Remove the drivetrain and front suspension frame. Refer to Drivetrain and Front   Suspension Frame Replacement. Mark Installation position of insulator (2) at frame (1). Cut out frame insulator core (1) from frame insulator (2). Note: On the rear insulator dril ...

Refrigerant Recovery and Recharging
Special Tools GE-45037 A/C Oil Injector For equivalent regional tools, refer to Special Tools. Refrigerant Recovery and Recharging Warning: To prevent personal injury, avoid breathing A/C Refrigerant and lubricant vapor or mist. Work in a well ventilated area. To remove refrigerant from the A ...

Tail Lamp Replacement
Preliminary Procedures Open and support   the rear compartment lid. Remove the body side trim panel replacement in order to expose the tail lamp pocket nuts. Refer to Body Side Trim Panel Replacement - Left Side. Tail Lamp Bolt (Qty: 2) Caution: Refer to Fastener Caut ...

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