Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Clean and prepare the attaching   surfaces for welding.

  1. Position the rear bumper impact bar stud plate on the vehicle.
  2. Verify the fit of the rear bumper impact bar stud plate.
  3. Clamp the rear bumper impact bar stud plate into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Trademarks and License Agreements
Manufactured under license under U.S. Patent #'s: 5,451,942; 5,956,674; 5,974,380; 5,978,762; 6,487,535 & other U.S. and worldwide patents issued & pending. DTS and the Symbol are registered trademarks and DTS Digital Surround and the DTS logos are trademarks of DTS Inc. All Righ ...

Traction Control System (TCS)/StabiliTrak Light
The StabiliTrak or Traction Control System (TCS) indicator/warning light comes on briefly when the engine is started. If the light does not come on, have the vehicle serviced by your dealer. If the system is working normally, the indicator light turns off. If the light is on and not flashing, ...

Driver or Passenger Seat Retractor Side Belt Replacement
Warning: Refer to SIR Warning in the Preface section. Warning: In order to prevent accidental deployment and the risk of personal injury, do not dispose of an undeployed inflatable restraint seat belt pretensioner as normal shop waste. Undeployed seat belt pretensioners contain substance ...

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