Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel.
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).
- Clean and prepare the attaching surfaces for welding.
- Position the rear bumper impact bar stud plate on the vehicle.
- Verify the fit of the rear bumper impact bar stud plate.
- Clamp the rear bumper impact bar stud plate into position.
- Plug weld accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Wheel Drive Shaft Replacement - Left Side
Special Tools
CH-313 Slide Hammer
CH-6003 Axle Shaft Remover
CH-46376 Holding Wrench
CH-49400 Hub Spindle Remover
DT-6332 Seal Protector
EN-956-1 Extension
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Warning: To prevent personal injury and/or component ...
Door Locks
WARNING
Unlocked doors can be dangerous.
• Passengers, especially children, can easily open the doors and fall out of
a moving vehicle. The chance of being thrown out of the vehicle in a crash is increased
if the doors are not locked. So, all passengers should wear safety belts properly
and ...
Rear Compartment Lid Replacement
Preliminary Procedure
Remove the rear compartment lid inner panel trim. Refer to Rear Compartment
Lid Inner Panel Trim Replacement.
Rear Compartment Lid Hinge Bolt (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
9 N·m (80 lb ft)
Rear Compartment Lid
...
