Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel.

Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in).

  1. Clean and prepare the attaching   surfaces for welding.

  1. Position the rear bumper impact bar stud plate on the vehicle.
  2. Verify the fit of the rear bumper impact bar stud plate.
  3. Clamp the rear bumper impact bar stud plate into position.

  1. Plug weld accordingly.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Tire Rotation
Tires should be rotated every 12 000 km (7,500 mi). Tires are rotated to achieve a uniform wear for all tires. The first rotation is the most important. Anytime unusual wear is noticed, rotate the tires as soon as possible, check for proper tire inflation pressure, and check for damaged tires ...

Rear Side Door Stationary Window Replacement
Preliminary Procedures Remove the rear side door trim panel. Refer to Rear  Side Door Trim Replacement. Remove the rear side water deflector. Refer to Rear Side Door Water Deflector Replacement. Remove the rear door window outer sealing strip. Refer to Rear Side Door Window ...

Intermediate Steering Shaft Replacement
Removal Procedure Turn the steering wheel to the straight forward position and support it from movement Remove the 2 intermediate steering shaft bolts (1). Remove the intermediate steering shaft (1). Installation Procedure Install the intermediate steering shaft ...

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