Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear bumper impact bar stud plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear bumper impact bar stud plate.
Rear Bumper Impact Bar Stud Plate Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the rear bumper impact bar stud plate as noted from the original panel. Note: If the location of the original plug weld holes can ...

Other materials:

Front Bumper Fascia Replacement
Preliminary Procedure Remove the front bumper fascia opening cover. Refer to Front Bumper Fascia Opening Lower Cover Replacement. Front Wheelhouse Liner Bolt (Qty: 8) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m(23 lb in) Front Bumper Fascia Bolt (Q ...

Hydraulic Clutch
For vehicles with a manual transmission, it is not necessary to regularly check brake/clutch fluid unless there is a leak suspected. Adding fluid will not correct a leak. A fluid loss in this system could indicate a problem. Have the system inspected and repaired. When to Check and What to Us ...

Reduced Engine Power Light
The reduced engine power light should come on briefly as the engine is started. If it does not come on, have the vehicle serviced by your dealer. This light, along with the malfunction indicator lamp, displays when a noticeable reduction in the vehicle's performance occurs. Stop the vehic ...

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