Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Create cut lines on the front end upper tie bar.

  1. Cut the panel where sectioning is to be performed.

Note: Do not damage any inner panels or reinforcements.

  1. Locate and mark all the necessary factory welds of the front end upper tie bar.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged front end upper tie bar.
Front End Upper Tie Bar Support Sectioning (MIG Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Cut the front end upper tie bar in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal th ...

Other materials:

Hood Primary Latch Release Cable Replacement
Preliminary Procedure Remove hood primary latch release cable handle. Refer to Hood Primary Latch  Release Cable Handle Replacement. Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement Remove the radiator grille support. Refer to Radiator Grille Reinforcem ...

Air Conditioning Compressor and Condenser Hose Replacement (1.6L LXT)
Removal Procedure Recover the refrigerant. Refer to Refrigerant Rec   overy and Recharging. Remove front bumper fascia. Refer to Front Bumper Fascia Replacement. Remove A/C compressor and condenser hose nut (1) from A/C condensor (2). Remove A/C compressor and ...

Stabilizer Shaft Link Replacement
Preliminary Procedure Raise and support the vehicle. Refer to Lifting   and Jacking the Vehicle. Remove the front tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation. Stabilizer Shaft Link Nut (Qty: 2) Caution: Refer to Fastener Caution in the Pr ...

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