Chevrolet Cruze Repair Manual: Removal Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Roof Outer Panel Replacement (MAG-Welding) / Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Disable the SIR System. Refer to SIR Disabling and Enabling.
Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Remove all related panels and components.
Visually inspect the damage. Repair as much of the damage as possible.
Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Locate and mark all factory welds.

Drill all factory welds. Note the number and location of welds for installation of the service assembly.
Cut the adhesive with an appropriate tool.

Remove the damaged roof panel (1).

Roof Outer Panel Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed ...

Installation Procedure

Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Apply one-part ...

Other materials:

Installation Procedure
Install the following components on the drivetrain and front suspension frame if removed: The radiator support brackets. The stabilizer shaft--Refer to Stabilizer Shaft Replacement. The lower control arms--Refer to Lower Control Arm Replacement. The steering gear--Refer to Steering ...

Airbag System
The vehicle has the following airbags: • A frontal airbag for the driver. • A frontal airbag for the front outboard passenger. • A knee airbag for the driver. • A knee airbag for the front outboard passenger. • A seat-mounted side impact airbag for the driver. • A seat-mounted side impac ...

Tires
Every new GM vehicle has high-quality tires made by a leading tire manufacturer. See the warranty manual for information regarding the tire warranty and where to get service. For additional information refer to the tire manufacturer. WARNING • Poorly maintained and improperly used tires are ...