Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body side outer panel reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body side outer panel reinforcement.
Body Side Outer Panel Reinforcement Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Align the body side outer panel reinforcement. Clean and prepare the attaching surfaces for welding. Position the body side outer panel   reinforcement on the vehicle. Verify ...

Other materials:

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching   surfaces for welding. Position the drivetrain and front suspension frame front suppor ...

Hill and Mountain Roads
Driving on steep hills or through mountains is different than driving on flat or rolling terrain. Tips for driving in these conditions include: • Keep the vehicle serviced and in good shape. •  Check all fluid levels and brakes, tires, cooling system, and transmission. • Shift to a lower g ...

Instrument Panel Cluster Lower Trim Plate Replacement
Preliminary Procedure Remove instrument panel cluster trim plate. Refer to Instrument Panel Cluster Trim Plate Replacement. Instrument Panel Cluster Lower Trim Plate Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Instrument Pa ...

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