Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body rear end panel.

Note: Drill factory welds in area of the rear end upper panel reinforcement (1) from above. Create slots out of the drill holes for later brazing.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the tail lamp pocket.
Tail Lamp Pocket Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-brazing along the edges of the tail lamp pocket as noted f  rom the original panel. Note: Clean and prepare the attaching surf ...

Other materials:

Wiper/Washer System Description and Operation
Wiper/Washer System Components The wiper/washer system consists of the following electrical components: Windshield Wiper Relay Windshield Wiper Speed Control Relay Windshield Washer Pump Relay Rain Sensor (optional) Windshield Washer Fluid Pump Windshield Wiper Motor Window Wiper/Wa ...

Front Side Door Window Adjustment
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Warning: Refer to Express Window Down Warning in the Preface section. Preliminary Procedure Remove the front side door trim. Refer to Front Side Door Trim Replacement. Remove the water deflector. Refe ...

Rear Compartment Lid Weatherstrip Replacement
Rear Compartment Lid Weatherstrip Procedure Start at the upper corner of the rear compartment opening and pull the weatherstrip away from the rear compartment opening flange. Position the weatherstrip in the upper corner of the r 2. ear compartment opening. Working downward alon ...

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