Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Cracked Window Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section

Note: Position the vehicle on level ground and move the front wheels to the straight-ahead position.

  1. Disconnect battery.
  2. Remove air inlet grille panel. Refer to Air Inlet Grille Panel Replacement.
  3. Remove windshield garnish molding. Refer to Windshield Garnish Molding Replacement.
  4. Remove inside rearview mirror. Refer to Inside Rearview Mirror Replacement.

  1. Use BO-46974 system to remove the windshield.

Warning: Refer to Defroster Outlet Warning in the Preface section.

  1. Take the diagonal measurement of the windshield.
  2. Cut cutting wire into four times lengths.

Ca. 6200 mm (244.093 in), the circumference of the corresponding roll of wire is approximately 1000 mm (39.369 in).

  1. Heat the awl with a suitable tool.
  2. Stick the awl (1) with adhesive bed in the area of the front wall.

Ensure that the windshield is not damaged in the process, otherwise stress cracks in the windshield may occur.

  1. Pull the wire through.

  1. Release the roof   rail front right and left.

  1. Lay the wire under the windshield all the way round.

The cutting wire (1) should be rolled in beneath the rubber window seal (2) at the windscreen.

  1. Pull the second wire end through.

Note: Ensure that the cutting wire is fitted correctly to the winch

Note: Ensure that the cutting wire is fitted correctly to the winch deflection roller.

  1. Place the winch with two winding  heads (2) in the vehicle.

Note: In the area of the A-pillar/front wall, increased cutting effort must be made.

  1. Cut out windshield.

Note: Ensure that the cutting wire is fitted correctly to

Note: Ensure that the cutting wire is fitted correctly to the winch deflection roller.

  1. Place the winch with two winding heads (2) in the vehicle.

Note: In the area of the A-pillar/roof frame, increased cutting effort must be made.

  1. Cut out windshield.

Note: Ensure that the cutting wire is fitted correctly to the winch

Note: Ensure that the cutting wire is fitted correctly to the winch deflection roller.

  1. Place the winch with one winding head in the vehicle.

Note: Use lubricant on the winch deflection roller. More pulling force is required to cut the area around the A-pillar/bulkhead.

  1. Cut out windshield.

Note: Ensure that the cutting wire is fitted correctly to the winch

Note: Ensure that the cutting wire is fitted correctly to the winch deflection roller.

  1. Place the winch with one winding head in the vehicle.

Note: Use lubricant on the winch deflection roller. More pulling force is required to cut the area around the A-pillar/roof frame.

  1. Cut out windshield.

  1. Position both cutting tools.
  1. Cut out windshield.
  1. Remove glass removal system.
  2. Fit BO-641 holder .

Note: Second mechanic required.

  1. Remove windshield.

  1. Cut out the adhesive tape with the knife provided (1) to  within 1 mm (0.039 in).
  2. Repair any paint damage.

Using a touch-up pen to match the color of the vehicle, repair any paint damage.

  1. Cut off the adhesive bead on the glass pane.

Cut out the adhesive tape with the knife provided (1) to within 1 mm (0.039 in).

Windshield Replacement
Special Tools BO-46974 Glass Removal System BO-641 Suction Holder For equivalent regional tools, refer to Special Tools. ...

Installation Procedure
Remove all mounds or loose pieces of urethane adhesive from the pinch-weld area. Inspect for any of the following problems in order to help prevent future breakage of the window: High ...

Other materials:

Problems with Route Guidance
Inappropriate route guidance can occur under one or more of the following conditions:   The turn was not made on the road indicated. Route guidance might not be available when using automatic rerouting for the next right or left turn. The route might not be changed when using automati ...

Tire Sealant and Compressor Kit
WARNING Idling a vehicle in an enclosed area with poor ventilation is dangerous. Engine exhaust may enter the vehicle. Engine exhaust contains carbon monoxide (CO) which cannot be seen or smelled. It can cause unconsciousness and even death. Never run the engine in an enclosed area that has ...

Front Side Door Weatherstrip Replacement - Body Side
Front Side Door Weatherstrip - Body Side Procedure Start at the rear upper corner of the door opening and pull the weatherstrip away from   the door opening flange. Position the weatherstrip in the upper corner of the center pillar. Working downward along the front edge, in ...

2011-2023 Copyright www.ccruze.com