Chevrolet Cruze Repair Manual: Removal Procedure
- Turn the front wheels to the straight forward position and secure the steering wheel from moving.
- Remove the 2 lower steering intermediate shaft bolts (1).
- Remove the steering intermediate shaft from the steering gear.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
- Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation
- Remove the front compartment insulator, if equipped.
- Remove the engine shield, if equipped
- Remove the exhaust flexible pipe. Refer to Exhaust Flexible Pipe Replacement.
- Remove lower stabilizer link shaft nut (2) on both sides.
- Remove stabilizer link shaft (1) from stabilizer shaft.
- Remove stabilizer link shaft (1) from stabilizer.
- Remove 4 fasteners (1) for the engine side cover on both sides.
- Remove 4 fasteners (1) for the front engine compartment cover.
- Remove the front and rear transmission mount bracket bolts (1, 2).
- Remove and DISCARD 2 rear suspension frame bolts (2).
Remove rear frame reinforcements (1).
- Position and set hydraulic lifter in connection with CH 904 frame and CH 49289-50 adapter (2) onto suspension frame (1). Bent from cover beside.
- Lower suspension frame max. 55 mm.
Note: In order to assure a correct installation of the insulators ONLY remove and install the insulators side by side! Dismantled MUST BE discarded.
- Remove and discard the two front stabilizer shaft insulator clamp bolts (1).
- Remove the shaft insulator clamp (2).
Bend up clamp (2) slightly.
- Mark the location of the insulator (1) to the stabilizer shaft (2).
- Remove insulator (1) from stabilizer shaft (2).
Stabilizer Shaft Insulator Replacement
Special Tools
CH 904 Underframe
EN 45059 Torque Angle Sensor Kit
CH 49289 Centering Adapter
For equivalent regional tools, refer to Special Tools. ...
Installation Procedure
Install NEW stabilizer shaft insulators (1) to stabilizer shaft (2) so
that the slit in the insulator is facing the rear of the vehicle.
Install the insulator c 2. lamp to the insu ...
Other materials:
Installation Procedure
Position the front end upper tie bar (1) on the vehicle.
Verify the fit of the front end upper tie bar.
Clamp the front end upper tie bar into position.
Braze accordingly.
Braze accordingly.
Grind down weld seams as needed for related panels and components.
Clean a ...
Tracing Powder or Chalk Test
Clean the weatherstrips and the contact surfaces with cleaning solvent.
Apply powder or chalk in an unbroken line to the contact surface of the
weatherstrip surrounding the perimeter of the suspected
areas.
Close the panel completely without slamming the panel. Closing the panel
comple ...
Installation Procedure
Cut the rocker outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickness at the sectioning
joint.
Create 50 mm (2 in) backing plates from the unused portion of the
...
