Chevrolet Cruze Repair Manual: Installation Procedure
- Create 5 x 18 mm (4/16 x 11/16 in) slots for MIG-Brazing along the edges of the front wheelhouse front panel as noted from the original panel.
- Create a 5 x 18 mm (4/16 x 11/16 in) slot for MIG-Brazing where front wheelhouse front panel and front wheelhouse overlap.
- Clean and prepare the attaching surfaces for brazing.
- Position the front wheelhouse front panel on the vehicle.
- Verify the fit of the front wheelhouse front panel.
- Clamp the front wheelhouse front panel into position.
- Braze accordingly.
- Braze the joint from front wheelhouse front panel to front wheelhouse accordingly.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in
the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface
section.
Disable the SIR Syst ...
Front Wheelhouse Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Air Conditioning Compressor and Condenser Hose Replacement (1.6L LXT)
Removal Procedure
Recover the refrigerant. Refer to Refrigerant Rec overy and
Recharging.
Remove front bumper fascia. Refer to Front Bumper Fascia Replacement.
Remove A/C compressor and condenser hose nut (1) from A/C condensor (2).
Remove A/C compressor and ...
Engine Exhaust
WARNING
Engine exhaust contains carbon monoxide (CO) which cannot be seen or smelled.
Exposure to CO can cause unconsciousness and even death.
Exhaust may enter the vehicle if:
• The vehicle idles in areas with poor ventilation (parking garages, tunnels, deep
snow that may block underbody air ...
Tracing Powder or Chalk Test
Clean the weatherstrips and the contact surfaces with cleaning solvent.
Apply powder or chalk in an unbroken line to the contact surface of the
weatherstrip surrounding the perimeter of the suspected
areas.
Close the panel completely without slamming the panel. Closing the panel
comple ...
