Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR   Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds and weld seams of the drivetrain and front suspension frame front support.

  1. Drill out front flange of front suspension support frame from above through the front compartment side rail.

Note: Drill holes are necessary for later plug welds.

  1. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the drivetrain and front suspension frame front support.
Drivetrain and Front Suspension Frame Front Support Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel. Clean and prepare the attaching &n ...

Other materials:

Front Fender Emblem/Nameplate Replacement (1.8L 2H0 or 2.0L Diesel)
Front Fender Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21C (70F) prior to installation. The vehicle should remain 21C (70F) for one hour after assembly to allow adhesive to develop suff ...

Front Side Door Weatherstrip Replacement - Body Side
Front Side Door Weatherstrip - Body Side Procedure Start at the rear upper corner of the door opening and pull the weatherstrip away from   the door opening flange. Position the weatherstrip in the upper corner of the center pillar. Working downward along the front edge, in ...

Front Side Door Window Regulator Motor Replacement
Preliminary Procedure Remove the front side door window regulator. Refer to Front Side Door Window Regulator Replacement. Front Side Door Window Regulator Motor Screw (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 9 Nm (80 lb in) Front Side Door Wind ...

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