Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the drivetrain and front suspension frame front support on the vehicle.
- Verify the fit of the drivetrain and front suspension frame front support.
- Clamp the drivetrain and front suspension frame front support into position.
- Plug weld accordingly.
- Weld seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Drivetrain and Front Suspension Frame Front Support Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Roof Side Rail Inflatable Restraint Module Replacement
Warning: In order to prevent SIR deployment, personal injury, or
unnecessary SIR system repairs, do not strike the door or the
door pillar in the area of the side impact sensor (SIS). Turn OFF the ignition
and remove the key when performing service in the
area of the SIS.
Warning: When pe ...
Inflatable Restraint Side Impact Sensor Replacement
Warning: Refer to SIR Warning in the Preface section.
Warning: Refer to SIR Inflator Module Handling and Storage Warning in the
Preface section.
Warning: Following the deployment of a side impact air bag, inspect the
following parts for damage. Replace these parts if
necessary:
Th ...
Installation Procedure
Clean and prepare the attaching surfaces for welding.
Position the roof rear header panel (1) on the vehicle.
Verify the fit of the panel.
Clamp the roof rear header panel into position.
Spot weld accordingly as noted from the original panel.
Apply the sealer ...
