Chevrolet Cruze Repair Manual: Installation Procedure
- Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain and front suspension frame front support as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the drivetrain and front suspension frame front support on the vehicle.
- Verify the fit of the drivetrain and front suspension frame front support.
- Clamp the drivetrain and front suspension frame front support into position.
- Plug weld accordingly.
- Weld seam as noted from the original panel from the drivetrain and front suspension frame front support to the front compartment side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Drivetrain and Front Suspension Frame Front Support Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Dual Phase Steel
This information provides repair recommendations and general guidelines for
steel classified as Dual Phase Steel (Dual Phase Steel with a
tensile strength up to and including 800 MPa), also known as DP.
General Motors recommends the following when repairing or replacing this type of
steel du ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Disabling
and Enabling.
Disconnect the negative battery cable. Refer to ...
Thread Repair
General purpose thread repair kits are available commercially.
Warning: Refer to Safety Glasses Warning in the Preface section.
Note: Refer to the thread repair kit manufacturer's instructions
regarding the size of the drill and which tap to use.
Always avoid any buildup of chips. Back ou ...
