Chevrolet Cruze Repair Manual: Installation Procedure

- Drill 8 mm (5/16 in) for plug welding along the edges of the drivetrain
and front suspension frame front support as noted from the
original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the drivetrain and front suspension frame front support on the
vehicle.
- Verify the fit of the drivetrain and front suspension frame front
support.
- Clamp the drivetrain and front suspension frame front support into
position.

- Plug weld accordingly.

- Weld seam as noted from the original panel from the drivetrain and front
suspension frame front support to the front compartment
side rail.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti- Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Interior Care
To prevent dirt particle abrasions, regularly clean the vehicle's interior.
Immediately remove any soils. Note that newspapers or dark garments that can
transfer color to home furnishings can also permanently transfer color to the vehicle's
interior.
Use a soft bristle brush to remove ...
Automatic Headlamp System
When it is dark enough outside and the exterior lamp control is in the automatic
position, the headlamps come on automatically.
The vehicle has a light sensor on top of the instrument panel. Make sure it is
not covered, or the headlamps will be on when they are not needed.
The system may als ...
Steering Gear Boot Replacement
Special Tools
CH-804 Drive Axle Seal Clamp Pliers
Removal Procedure
Remove the steering linkage outer tie rod. Refer to Steering Linkage Outer
Tie Rod Replacement.
Remove the steering linkage inner tie rod nut (1).
Remove the steering gear outer boot clamp (2).
Loosen the st ...