Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear end panel plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the underbody rear side rail reinforcement.
Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of th ...

Other materials:

Installation Procedure
Align the rear compartment floor panel. Drill 8 mm (5/16 in) for plug welding along the edges of the rear compartment floor panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the rear compartment floor panel on the vehicle. V ...

Engine Overheating
There is an engine coolant temperature gauge on the vehicle instrument cluster to warn of engine overheating. If the decision is made not to lift the hood when this warning appears, get service help right away. If the decision is made to lift the hood, make sure the vehicle is parked on a le ...

Vehicle Access
Specifications Door Lock/Indicator Schematics Door Control Module Schematics Release Systems Schematics Fuel Tank Filler Door Lock Actuator Replacement Preliminary Procedure Remove the fuel tank filler housing. Refer to Fuel Tank Filler Pipe Housing ...

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