Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR  Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear end panel plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the underbody rear side rail reinforcement.
Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of th ...

Other materials:

Front Side Door Wiring Harness Replacement
Preliminary Procedure Remove the front side door inner panel trim. Refer to Front Side Door Trim Replacement. Front Side Door Wiring Harness Warning: Unless directed otherwise, the ignition and start switch must be in the OFF or LOCK position, and all electrical loads must be OFF before ...

Rear Compartment Lid Replacement
Preliminary Procedure Remove the rear compartment lid inner panel trim. Refer to Rear Compartment Lid Inner Panel Trim Replacement. Rear Compartment Lid Hinge Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 9 N·m (80 lb ft) Rear Compartment Lid ...

Rear Bumper Fascia Replacement
Preliminary Procedure Remove the tail lamps. Refer to Tail Lamp Replacement. Rear Bumper Fascia Retainer (Qty: 2) Rear Wheelhouse Liner Bolt (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Rear Bumper Fascia Procedure Pull th ...

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