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Chevrolet Cruze Repair Manual: Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Underbody Rear Side Rail Reinforcement Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed.

Installation Procedure
Cut the rear side rail in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness a ...

Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Other materials:

Installation Procedure
Note: If the location of the original plug weld holes can not be determined, space the plug weld holes every 40 mm (1½ in). Drill 8 mm (5/16 in) for plug welding along the edges of the rear floor panel filler as noted  from the original panel. Clean and prepare the atta ...

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply structural adhesive to the attaching surfaces. Position the body rear end panel on the vehicle. Verify the fit of the body rear end panel. Clamp the body rear end panel into position. Spot weld accordingly as no ...

Rear Bumper Impact Bar Replacement
Preliminary Procedure Remove the rear bumper fascia. Refer to Rear Bumper Fascia Replacement. Rear Bumper Energy Absorber Nut (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 40 N·m (30 lb ft) Rear Bumper Impact Bar Special Tools and Equipment ...

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