Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

  1. Turn the front wheels to the straight forward position and secure the steering  wheel from moving.

  1. Remove the 2 lower steering intermediate shaft bolts (1).
  2. Remove the steering intermediate shaft from the steering gear.
  3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  4. Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation
  5. Remove the front compartment insulator, if equipped.
  6. Remove the engine shield, if equipped
  7. Remove the exhaust flexible pipe. Refer to Exhaust Flexible Pipe Replacement.

  1. Remove lower stabilizer link shaft nut (2) on both sides.
  2. Remove stabilizer link shaft (1) from stabilizer shaft.
  3. Remove stabilizer link shaft (1) from stabilizer.

  1. Remove 4 fasteners (1) for the engine   side cover on both sides.

  1. Remove 4 fasteners (1) for the front engine compartment cover.

  1. Remove the front and rear transmission mount bracket bolts (1, 2).

  1. Remove and DISCARD 2 rear suspension frame bolts (2).

Remove rear frame reinforcements (1).

  1. Position and set hydraulic lifter in connection with CH 904 frame and CH 49289-50 adapter (2) onto suspension frame (1). Bent from cover beside.
  2. Lower  suspension frame max. 55 mm.

Note: In order to assure a correct installation of the insulators

Note: In order to assure a correct installation of the insulators ONLY remove and install the insulators side by side! Dismantled MUST BE discarded.

  1. Remove and discard the two front stabilizer shaft insulator clamp bolts (1).
  2. Remove the shaft insulator clamp (2).

Bend up clamp (2) slightly.

  1. Mark the location of the insulator (1) to the stabilizer shaft (2).
  2. Remove insulator (1) from stabilizer shaft (2).
Stabilizer Shaft Insulator Replacement
Special Tools CH 904 Underframe EN 45059 Torque Angle Sensor Kit CH 49289 Centering Adapter For equivalent regional tools, refer to Special Tools. ...

Installation Procedure
Install NEW stabilizer shaft insulators (1) to stabilizer shaft (2) so that the slit in the insulator is facing the rear of the vehicle. Install the insulator c 2. lamp to the insu ...

Other materials:

Engine Heater
The engine heater, if available, can help in cold weather conditions at or below −18°C (0°F) for easier starting and better fuel economy during engine warm-up. Plug in the heater at least four hours before starting the vehicle. An internal thermostat in the plug end of the cord will prev ...

Overlap/Backing Plate Sectioning (Welding)
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Fit the service panel   to the vehicle to ensure a proper fit. Measure and mark a line at the sail panel 120 mm (4 3/4 in) from the back glass opening and 70 mm (2 3/4 in) rearward from the ...

Exterior Windnoise
Warning: Refer to Assistant Driving Warning in the Preface section. Exterior windnoise is louder when the vehicle is driven with one or more windows down. Exterior windnoise occurs when air passes over the body panels, the seams, or the openings. Use the following items during the test drive i ...

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