Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

  1. Turn the front wheels to the straight forward position and secure the steering  wheel from moving.

  1. Remove the 2 lower steering intermediate shaft bolts (1).
  2. Remove the steering intermediate shaft from the steering gear.
  3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  4. Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation
  5. Remove the front compartment insulator, if equipped.
  6. Remove the engine shield, if equipped
  7. Remove the exhaust flexible pipe. Refer to Exhaust Flexible Pipe Replacement.

  1. Remove lower stabilizer link shaft nut (2) on both sides.
  2. Remove stabilizer link shaft (1) from stabilizer shaft.
  3. Remove stabilizer link shaft (1) from stabilizer.

  1. Remove 4 fasteners (1) for the engine   side cover on both sides.

  1. Remove 4 fasteners (1) for the front engine compartment cover.

  1. Remove the front and rear transmission mount bracket bolts (1, 2).

  1. Remove and DISCARD 2 rear suspension frame bolts (2).

Remove rear frame reinforcements (1).

  1. Position and set hydraulic lifter in connection with CH 904 frame and CH 49289-50 adapter (2) onto suspension frame (1). Bent from cover beside.
  2. Lower  suspension frame max. 55 mm.

Note: In order to assure a correct installation of the insulators

Note: In order to assure a correct installation of the insulators ONLY remove and install the insulators side by side! Dismantled MUST BE discarded.

  1. Remove and discard the two front stabilizer shaft insulator clamp bolts (1).
  2. Remove the shaft insulator clamp (2).

Bend up clamp (2) slightly.

  1. Mark the location of the insulator (1) to the stabilizer shaft (2).
  2. Remove insulator (1) from stabilizer shaft (2).
Stabilizer Shaft Insulator Replacement
Special Tools CH 904 Underframe EN 45059 Torque Angle Sensor Kit CH 49289 Centering Adapter For equivalent regional tools, refer to Special Tools. ...

Installation Procedure
Install NEW stabilizer shaft insulators (1) to stabilizer shaft (2) so that the slit in the insulator is facing the rear of the vehicle. Install the insulator c 2. lamp to the insu ...

Other materials:

Installation Procedure
Clean and prepare the attaching surfaces for welding. Apply structural adhesive to the attaching flanges. Position the body side outer lower panel on the vehicle Verify the fit of the body side outer lower panel. Clamp the body side outer lower panel into position. Spot ...

Windshield Garnish Molding Replacement
Preliminary Procedure Disable the SIR system. Refer to SIR Disabling and Enabling. Windshield Garnish Molding Assembly Procedure Loosen  tether clip and steel clips. Disconnect electrical connector. The tether clip at the upper portion of the garnish molding MUST be repla ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the front wheelhouse panel rear reinforcement as noted from the original panel. Drill 8 mm (5/16 in) for plug welding where front wheelhouse front panel and front wheelhouse panel rear   reinforcement overlap ...

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