Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

  1. Turn the front wheels to the straight forward position and secure the steering  wheel from moving.

  1. Remove the 2 lower steering intermediate shaft bolts (1).
  2. Remove the steering intermediate shaft from the steering gear.
  3. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
  4. Remove the tire and wheel assemblies. Refer to Tire and Wheel Removal and Installation
  5. Remove the front compartment insulator, if equipped.
  6. Remove the engine shield, if equipped
  7. Remove the exhaust flexible pipe. Refer to Exhaust Flexible Pipe Replacement.

  1. Remove lower stabilizer link shaft nut (2) on both sides.
  2. Remove stabilizer link shaft (1) from stabilizer shaft.
  3. Remove stabilizer link shaft (1) from stabilizer.

  1. Remove 4 fasteners (1) for the engine   side cover on both sides.

  1. Remove 4 fasteners (1) for the front engine compartment cover.

  1. Remove the front and rear transmission mount bracket bolts (1, 2).

  1. Remove and DISCARD 2 rear suspension frame bolts (2).

Remove rear frame reinforcements (1).

  1. Position and set hydraulic lifter in connection with CH 904 frame and CH 49289-50 adapter (2) onto suspension frame (1). Bent from cover beside.
  2. Lower  suspension frame max. 55 mm.

Note: In order to assure a correct installation of the insulators

Note: In order to assure a correct installation of the insulators ONLY remove and install the insulators side by side! Dismantled MUST BE discarded.

  1. Remove and discard the two front stabilizer shaft insulator clamp bolts (1).
  2. Remove the shaft insulator clamp (2).

Bend up clamp (2) slightly.

  1. Mark the location of the insulator (1) to the stabilizer shaft (2).
  2. Remove insulator (1) from stabilizer shaft (2).
Stabilizer Shaft Insulator Replacement
Special Tools CH 904 Underframe EN 45059 Torque Angle Sensor Kit CH 49289 Centering Adapter For equivalent regional tools, refer to Special Tools. ...

Installation Procedure
Install NEW stabilizer shaft insulators (1) to stabilizer shaft (2) so that the slit in the insulator is facing the rear of the vehicle. Install the insulator c 2. lamp to the insu ...

Other materials:

Fuel and Evaporative Emission Pipe Warning
Warning: In order to reduce the risk of fire and personal injury observe the following items: Replace all nylon fuel pipes that are nicked, scratched or damaged during installation, do not attempt to repair the sections of the nylon fuel pipes Do not hammer directly on the fuel harness ...

Reduced Engine Power Light
The reduced engine power light should come on briefly as the engine is started. If it does not come on, have the vehicle serviced by your dealer. This light, along with the malfunction indicator lamp, displays when a noticeable reduction in the vehicle's performance occurs. Stop the vehic ...

Basecoat/Clearcoat Paint Systems
Warning: Exposure to isocyanates during paint preparation and application processes can cause severe breathing problems. Read and follow all of the instructions from the manufacturers of painting materials, equipment, and protective gear. All paint finish repairs of rigid exterior surfaces mus ...

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