Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the rocker outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1½ in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
  6. Align the rocker outer panel.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rocker outer panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the rocker  outer panel on the vehicle.
  2. Verify the fit of the rocker outer panel.
  3. Clamp the rocker outer panel into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Rocker Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Power Door Latch Description and Operation
Power Door Latch System Components The power door latch system consists of the following components: Remote control door lock receiver Body control module (BCM) Driver door latch Passenger door latch Left rear door latch Right rear door latch Door handle assemblies Power Door Lat ...

Automatic Dimming Rearview Mirror
To adjust the inside rearview mirror, hold the rearview mirror in the center and move it to view the area behind the vehicle. For vehicles with an automatic dimming rearview mirror, the mirror will automatically reduce the glare from the headlamps from behind. The dimming feature and the indic ...

Quick Info
Quick Info gives access to quick information on Audio playing, OnStar Turn-by-Turn route (if equipped), 5-day forecast, Nearby Fuel Stations, and Movie Show Times. To access, press Quick Info on the Home Page or the INFO button on the faceplate. Depending on the system and if the options are ...

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