Chevrolet Cruze Repair Manual: Installation Procedure
- Cut the rocker outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1½ in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
- Align the rocker outer panel.
- Drill 8 mm (5/16 in) for plug welding along the edges of the rocker outer panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.
- Position the rocker outer panel on the vehicle.
- Verify the fit of the rocker outer panel.
- Clamp the rocker outer panel into position.
- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Rocker Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Servicing the Airbag-Equipped Vehicle
Airbags affect how the vehicle should be serviced. There are parts of the airbag
system in several places around the vehicle. Your dealer and the service manual
have information about servicing the vehicle and the airbag system.
WARNING
For up to 10 seconds after the vehicle is turned off and ...
Turn and Lane-Change Signals
Move the lever all the way up or down to signal a turn.
An arrow on the instrument cluster will flash in the direction of the turn or
lane change.
Raise or lower the lever until the arrow starts to flash to signal a lane change.
The turn signal flashes three times.
The lever returns to its ...
Battery Negative Cable Disconnection and Reconnection
Removal Procedure
Turn on the radio and record all of the customer radio station presets.
Ensure that all lamps and accessories are turned off.
Turn the ignition OFF and remove the ignition key.
Warning: Refer to Battery Disconnect Warning in the Preface section.
Loosen the negati ...
