Chevrolet Cruze Repair Manual: Installation Procedure

- Cut the rocker outer panel in corresponding locations to fit the
remaining original panel. The sectioning joint should be trimmed to
allow a gap of one-and-one-half-times the metal thickness at the sectioning
joint.
- Create a 50 mm (2 in) backing plate from the unused portion of the
service part.
- Drill 8 mm (5/16 in) along the sectioning cut on the remaining original
part. Locate these holes 13 mm (1/2 in) from the edge of part
and spaced 40 mm (1½ in) apart.
- Prepare all mating surfaces as necessary.
- Fit the backing plates halfway into the sectioning joints, clamp in
place and plug weld to the vehicle.
- Align the rocker outer panel.

- Drill 8 mm (5/16 in) for plug welding along the edges of the rocker
outer panel as noted from the original panel.
- Clean and prepare the attaching surfaces for welding.

- Position the rocker outer panel on the
vehicle.
- Verify the fit of the rocker outer panel.
- Clamp the rocker outer panel into position.

- Plug weld accordingly.
- To create a solid weld with minimum heat distortion, make 25 mm (1 in)
stitch welds along the seam with 25 mm (1 in) gaps
between them. Then go back and complete the stitch weld.
- Apply the sealers and anti-corrosion materials to the repair area, as
necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable
Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and She ...
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
License Plate Lamp
To replace the license plate lamp bulb:
1. Remove the two screws from the license plate lamp assembly.
2. Turn and pull the license plate lamp assembly down.
3. Turn the bulb socket counterclockwise and pull straight out of the lamp assembly.
4. Remove the bulb by pulling it straight out of ...
Installation Procedure
Align the body side outer panel reinforcement.
Drill 8 mm (5/16 in) for plug welding along the edges of the body side
outer panel reinforcement as noted from the original panel.
Clean and prepare the attaching surfaces
for welding.
Position the body side outer pa ...
Safety Belt Reminders
Driver Safety Belt Reminder Light
There is a driver safety belt reminder light on the instrument cluster.
When the vehicle is started, this light flashes and a chime may come on to remind
the driver to fasten their safety belt. Then the light stays on solid until the
belt is buckled.
This c ...