Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Cut the rocker outer panel in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow a gap of one-and-one-half-times the metal thickness at the sectioning joint.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part.
  3. Drill 8 mm (5/16 in) along the sectioning cut on the remaining original part. Locate these holes 13 mm (1/2 in) from the edge of part and spaced 40 mm (1½ in) apart.
  4. Prepare all mating surfaces as necessary.
  5. Fit the backing plates halfway into the sectioning joints, clamp in place and plug weld to the vehicle.
  6. Align the rocker outer panel.

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the rocker outer panel as noted from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the rocker  outer panel on the vehicle.
  2. Verify the fit of the rocker outer panel.
  3. Clamp the rocker outer panel into position.

  1. Plug weld accordingly.
  2. To create a solid weld with minimum heat distortion, make 25 mm (1 in) stitch welds along the seam with 25 mm (1 in) gaps between them. Then go back and complete the stitch weld.
  3. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  4. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  5. Install all related panels and components.
  6. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  7. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Collision Sectioning Warning in the Preface section. Warning: Refer to Glass and She ...

Rocker Outer Panel Sectioning (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Navigation Symbols
Following are the most common symbols that appear on a map screen. The vehicle symbol indicates the current position and heading direction of the vehicle on the map. The destination symbol marks the final destination after a route has been planned. The waypoint symbol marks one or more se ...

Configure Menu
The Configuration Menu is used to adjust features and preferences, such as Sound, Radio, Nav (Navigation), Display, or Time Settings. 1. Press the Config screen button on the Home Page. 2. Touch-tap the scroll bar until the desired option displays. Select the desired settings to change. S ...

Installation Procedure
Create 8 24 mm (5/16 x 15/16 in) slots for MIG-brazing along the edges of the underbody rear side rail reinforcement as noted from the original panel. Clean and prepare the attaching  surfaces for brazing. Position the underbody rear side rail reinforcement on the ve ...

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