Chevrolet Cruze Repair Manual: Rear Axle Bushing Replacement
Special Tools
- CH 6616 Hydraulic Hand Pump
- CH 6615-10 Hydraulic Cylinder
- CH-48377-1 Chisel
- CH-49233 Adapter
- CH 906-42 Adapter
For equivalent regional tools. Refer to Special Tools
Removal Procedure
Warning: Use of eye goggles is necessary to prevent personal injury.
- Remove the rear axle. Refer to Rear Axle Replacement
- With the aid of second mechanic, place rear axle onto work bench.

- Mark installation position (dashed line) for rear axle bushing (2) on
rear axle using a permanent marker.
Use upper gap (1) of bushing for alignment.

- Drill 8 times all around through rubber (1) bushings with drill 10 mm
(0.4 in)

- Jigsaw carefully a V-cut (dashed line) into lower side (1) of rear axle
bushing. Use lowest bore (2) to insert saw.

- Remove bushing (1), using CH-48377-1 chisel (2) and a hammer. Insert
CH-48377-1 chisel on place of V-cut.

- Mark installation position (2) of NEW rear axle bushing (1) as shown in
graphic above

- Align bushing marking (2) to rear axle marking (1).

- Install the following components onto rear axle bushing and rear axle:
- CH 6615-10 cylinder (1).
- CH-49233 adapter (2).
- NEW rear axle bushing (3).
- CH 906-42 adapter (4)
- Install and tighten counter nut (5) onto spindle of CH 6615-10 cylinder
(1)
- Connect pressure hose (6) of CH 6616 pump to CH 6615-10
cylinder
- Press carefully the rear axle bushing in to rear axle, using CH 6616
pump .
- When lift way of CH 6615-10 cylinder reaches stop, release pressure on
CH 6616 pump , retighten counter nut (5) and press rear
axle bushing in to rear axle until final installation position.
- Remove ALL special tools.
- Install rear axle. Refer to Rear Axle Replacement
Special Tools
EN 45059 Torque Angle Sensor Kit
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Raise and suitably support the vehicle. Refer to Lifting and ...
Removal Procedure
Raise and suitably support the vehicle. Refer to Lifting and
Jacking the Vehicle.
Remove the tire and wheel assembly. Refer to Tire and Wheel Removal and
Installati ...
Other materials:
Checking and Adding Power Steering Fluid
Caution: When adding fluid or making a complete fluid change, always
use the proper power steering fluid. Failure to use the proper fluid
will cause hose and seal damage and fluid leaks.
Clean the area surrounding the reservoir cap.
Remove the reservoir cap.
Inspect the power steeri ...
Tire Changing
Removing the Spare Tire and Tools
To access the spare tire and tools:
1. Retainer Nut.
2. Tool Bag Tether.
3. Tool Bag.
4. Spare Tire.
1. Open the trunk.
2. Lift the load floor.
3. Turn the retainer nut (1) counterclockwise to remove it.
Then remove the tool bag tether (2) from th ...
Recommended Fuel
Use regular unleaded gasoline with a posted octane rating of 87 or higher. If
the octane rating is less than 87, an audible knocking noise, commonly referred
to as spark knock, might be heard when driving.
If this occurs, use a gasoline rated at 87 octane or higher as soon as possible.
If hea ...