Chevrolet Cruze Repair Manual: Rear Axle Bushing Replacement

Chevrolet Cruze Repair Manual / Suspension / Rear Suspension / Rear Axle Bushing Replacement

Special Tools

CH 6616 Hydraulic Hand Pump
CH 6615-10 Hydraulic Cylinder
CH-48377-1 Chisel
CH-49233 Adapter
CH 906-42 Adapter

For equivalent regional tools. Refer to Special Tools

Removal Procedure

Warning: Use of eye goggles is necessary to prevent personal injury.

Remove the rear axle. Refer to Rear Axle Replacement
With the aid of second mechanic, place rear axle onto work bench.

Mark installation position (dashed line) for rear axle bushing (2) on rear axle using a permanent marker.

Use upper gap (1) of bushing for alignment.

Drill 8 times all around through rubber (1) bushings with drill 10 mm (0.4 in)

Jigsaw carefully a V-cut (dashed line) into lower side (1) of rear axle bushing. Use lowest bore (2) to insert saw.

Remove bushing (1), using CH-48377-1 chisel (2) and a hammer. Insert CH-48377-1 chisel on place of V-cut.

Mark installation position (2) of NEW rear axle bushing (1) as shown in graphic above

Align bushing marking (2) to rear axle marking (1).

Install the following components onto rear axle bushing and rear axle:

CH 6615-10 cylinder (1).
CH-49233 adapter (2).
NEW rear axle bushing (3).
CH 906-42 adapter (4)
Install and tighten counter nut (5) onto spindle of CH 6615-10 cylinder (1)

Connect pressure hose (6) of CH 6616 pump to CH 6615-10 cylinder
Press carefully the rear axle bushing in to rear axle, using CH 6616 pump .
When lift way of CH 6615-10 cylinder reaches stop, release pressure on CH 6616 pump , retighten counter nut (5) and press rear axle bushing in to rear axle until final installation position.
Remove ALL special tools.
Install rear axle. Refer to Rear Axle Replacement

Rear Wheel Bearing and Hub Replacement (Drum Brake)

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Shock Absorber Replacement

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Other materials:

Automatic Headlamp System
When it is dark enough outside and the exterior lamp control is in the automatic position, the headlamps come on automatically. The vehicle has a light sensor on top of the instrument panel. Make sure it is not covered, or the headlamps will be on when they are not needed. The system may als ...

Instrument Panel Upper Trim Pad Insert Replacement
Preliminary Procedure Remove the instrument panel. Refer to Instrument Panel Assembly Replacement. Instrument Panel Upper Trim Pad Insert Screw (Qty: 6) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (22 lb in) Instrument Panel Upper Trim Pad Insert Asse ...

Exit Lighting
The headlamps, taillamps, parking lamps, back-up lamps, and license plate lamps come on at night, or in areas with limited lighting, when the key is removed from the ignition. The dome lamps also come on when the key is removed from the ignition. The exterior lights and dome lamps remain on a ...