Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body side outer panel reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body side outer panel reinforcement.
Body Side Outer Panel Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clea ...

Other materials:

Installation Procedure
Position the front end upper tie bar (1) on the vehicle. Verify the fit of the front end upper tie bar. Clamp the front end upper tie bar into position. Braze accordingly. Braze accordingly. Grind down weld seams as needed for related panels and components. Clean a ...

Rear Suspension Description and Operation
This vehicle has a semi-independent twist-beam rear suspension system consisting of the following components: An axle with integral trailing arms AV shaped twisting cross beam Two coil springs Two shock absorbers Axle Assembly The axle assembly (1) attaches to the underbody throu ...

Radiator Grille Reinforcement Support Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement. Radiator Grille Reinforcement Support Bolt (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 10 N·m (89 lb in). Radiator Grille Reinforcement Support Retainer ...

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