Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Collision Sectioning Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the body side outer panel reinforcement.
  2. Drill all factory welds. Note the number and location of welds for installation of the service assembly.

  1. Remove the damaged body side outer panel reinforcement.
Body Side Outer Panel Reinforcement Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Align the body side outer panel reinforcement. Drill 8 mm (5/16 in) for plug welding along the edges of the body side outer panel reinforcement as noted from the original panel. Clea ...

Other materials:

Headlamp Replacement
Preliminary Procedure Remove the front bumper fascia upper bracket. Refer to Front Bumper Fascia Replacement. Headlamp Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tip Secure the headlamp fasteners in sequence, as indicated. Tighten 2.5 N·m (22 lb in) ...

Removal Procedure
Turn the front wheels to the straight forward position and secure the steering  wheel from moving. Remove the 2 lower steering intermediate shaft bolts (1). Remove the steering intermediate shaft from the steering gear. Raise and support the vehicle. Refer to Lifting and Jac ...

Rear Side Door Window Regulator Motor Replacement
Preliminary Procedure Remove the rear side door window regulator. Refer to Rear Side Door Window Regulator Replacement. Rear Side Door Window Regulator Motor Screw (Qty: 3) Caution: Refer to Fastener Caution in the Preface section. Tighten 9 N·m (80 lb in) Rear Side Door Window R ...

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