Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section.

Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.

  1. Disable the SIR System. Refer to SIR Disabling and Enabling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  3. Remove all related panels and components.
  4. Visually inspect the damage. Repair as much of the damage as possible.
  5. Remove the sealers and anti-corrosion materials from the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.

  1. Locate and mark all the necessary factory welds of the rear bumper impact bar stud plate.

Note: Note the number and location of welds for installation of the service assembly.

  1. Drill all factory welds.

  1. Remove the rear bumper impact bar stud plate.
Rear Bumper Impact Bar Stud Plate Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Installation Procedure
Clean and prepare the attaching surfaces for brazing. Apply structural adhesive to the attaching surfaces. Position the rear bumper impact  bar stud plate on the vehicle. Verify ...

Other materials:

Tire Pressure
Tires need the correct amount of air pressure to operate effectively. Notice: Neither tire underinflation nor overinflation is good. Underinflated tires, or tires that do not have enough air, can result in: • Tire overloading and overheating which could lead to a blowout. • Premature or irregula ...

Ultrasonic Parking Assist
The Ultrasonic Rear Parking Assist (URPA) system assists the driver with parking and avoiding objects while in R (Reverse). URPA operates at speeds less than 8 km/h (5 mph). The sensors on the rear bumper detect objects up to 2.5m (8 ft) behind the vehicle, and at least 20 cm (8 in) off the gr ...

Installation Procedure
Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted from the original panel. Clean and prepare the attaching surfaces for welding. Position the roof rear header (1) panel on the vehicle. Verify the fit of the panel. Clamp the roof rear header ...

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