Chevrolet Cruze Repair Manual: Strut, Strut Component, or Spring Replacement
Special Tools
- CH-6068 Spring Tensioner Device
- CH-6066 Holding Device
For equivalent regional tools, refer to Special Tools.
Disassembly Procedure
- Remove the strut assembly. Refer to Strut Assembly Replacement.
- Install the strut to the CH-6066 holder (5).
- Tension spring (4), using CH-6068 tensioner to remove the spring tension from the upper strut mount.
- Remove the strut nut (2).
- Remove the strut mount insulator washer (3).
- Remove the front spring strut components:
6.1. Remove the strut mount insulator assembly (2). Inspect for damage and replace as necessary.
6.2. Remove the strut mount bearing assembly (3). Inspect for damage and replace as necessary.
6.3. Remove the bumper (4). Inspect for damage and replace as necessary.
6.4. Remove the insulator (5). Inspect for damage and replace as necessary.
6.5. Remove the spring (6) with CH-6068 tensioner (1).
6.6. Remove the spring tension using the CH-6068 tensioner . Inspect for damage and replace as necessary.
6.7. Remove the strut (7) from CH-6066 holder (8).
- Remove the lower insulator (1). Inspect for damage and replace as necessary
Assembly Procedure
- Install the lower insulator (1).
- Install the spring strut components:
2.1. Install the strut (7) to the CH-6066 holder (8).
2.2. Install the spring (6) to the CH-6068 tensioner (1), compress spring to remove the spring tension.
2.3. Install the spring (6) to the strut (7).
2.4. Install the insulator (5) to the strut (7).
2.5. Install the bumper (4) to the strut (7).
2.6. Install the strut mount bearing (3) to the strut (7).
2.7. Install the mount insulator assembly (2) to the strut (7).
- Install the strut mount insulator washer (3).
Caution: Refer to Fastener Caution in the Preface section.
- Install the strut nut (2) to the strut shaft and tighten to 70 N·m (52 lb ft).
- Remove the CH-6068 tensioner (1) from the spring (4).
- Remove the front strut from CH-6066 holder (5).
- Install the strut assembly. Refer to Strut Assembly Replacement.
Shock Absorber Disposal
Warning: Use the proper eye protection when drilling to prevent
metal chips from causing physical injury.
Clamp the strut in a vise horizontally with the rod ( 1) completely
extended.
D ...
Front Suspension Description and Operation
The front suspension has 2 primary purposes:
Isolate the driver from irregularities in the road surface.
Define the ride and handling characteristics of the vehicle.
The front suspension abso ...
Other materials:
Installation Procedure
Prepare all mating surfaces as necessary.
Align the body lock pillar outer panel reinforcement.
Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and
lower (2).
Clean and prepare the attaching surfaces for spot welding and brazing.
Position the body loc ...
New Vehicle Break-In
Notice: The vehicle does not need an elaborate break-in. But it will
perform better in the long run if you follow these guidelines:
• Do not drive at any one constant speed, fast or slow, for the first 805 km (500
mi).
Do not make full-throttle starts. Avoid downshifting to brake or slow the v ...
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Collision Sectioning Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR System. Refer to SIR Dis ...
