Chevrolet Cruze Repair Manual: Installation Procedure
- Prepare all mating surfaces as necessary.
- Align the body lock pillar outer panel reinforcement.
- Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2).
- Clean and prepare the attaching surfaces for spot welding and brazing.
- Position the body lock pillar outer panel reinforcement on the vehicle.
- Verify the fit of the body lock pillar outer panel reinforcement
- Clamp the body lock pillar outer panel reinforcement into position.
- Braze accordingly.
- Spot weld accordingly
- Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
- Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
- Install all related panels and components.
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
- Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the
Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Disable the SIR Syst ...
Body Lock Pillar Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the
regional mandatory joining methods are allowed. ...
Other materials:
Front Fog Lamp Bulb Replacement
Preliminary Procedures
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle
Disconnect the forward lamp electrical harness connector from the fog
lamp bulb socket.
Remove the Front Bumper Fascia Opening Lower Cover. Refer to Front
Bumper Fascia Opening Lowe ...
Headlamp Replacement
Preliminary Procedure
Remove the front bumper fascia upper bracket. Refer to Front Bumper Fascia
Replacement.
Headlamp Screw (Qty: 4)
Caution: Refer to Fastener Caution in the Preface section.
Tip
Secure the headlamp fasteners in sequence, as indicated.
Tighten
2.5 N·m (22 lb in)
...
Installation Procedure
Position the front end upper tie bar (1) on the vehicle.
Verify the fit of the front end upper tie bar.
Clamp the front end upper tie bar into position.
Weld seam accordingly.
Weld seam accordingly.
Grind down weld seams as needed for related panels and components.
...
