Chevrolet Cruze Repair Manual: Installation Procedure

Chevrolet Cruze Repair Manual / Body repair / Collision Repair / Body Lock Pillar Outer Panel Reinforcement Replacement (MIG-Brazing) / Installation Procedure

Prepare all mating surfaces as necessary.
Align the body lock pillar outer panel reinforcement.

Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2).
Clean and prepare the attaching surfaces for spot welding and brazing.

Position the body lock pillar outer panel reinforcement on the vehicle.
Verify the fit of the body lock pillar outer panel reinforcement
Clamp the body lock pillar outer panel reinforcement into position.

Braze accordingly.

Spot weld accordingly
Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
Install all related panels and components.
Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
Enable the SIR system. Refer to SIR Disabling and Enabling.

Removal Procedure

Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Inner Panel Replacement (MAG-Welding)

Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Paint Gauges
Paint thickness gauge. measure the total thickness of the vehicle finish. It is important to accurately measure the thickness of the finish on each vehicle as the thickness of the finish will vary on each vehicle. Use a paint gauge before the sanding process in order to accurately measure how ...

Tyre and Wheel Removal and Installation
Removal Procedure Raise and suitably support the vehicle. Refer to Lifting and Jacking the Vehicle. Remove the wheel center cap. Mark the relationship of the wheel (2) to the hub. Remove the wheel nuts (1). Warning: If penetrating oil gets on the vertical surfaces between the ...

Front Fender Replacement
Preliminary Procedure Remove the front bumper fascia. Refer to Front Bumper Fascia Replacement Remove front bumper fascia guide. Refer to Front Bumper Fascia Replacement Remove the wheelhouse liner. Refer to Front Wheelhouse Liner Replacement Remove the headlamp. Refer to H ...