Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Prepare all mating surfaces as necessary.
  2. Align the body lock pillar outer panel reinforcement.

  1. Create 8 x 24 mm (5/16 x 15/16 in) slots for MIG-brazing upper (1) and lower (2).
  2. Clean and prepare the attaching surfaces for spot welding and brazing.

  1. Position the body lock pillar outer panel reinforcement on the vehicle.
  2. Verify the fit of the body lock pillar outer panel reinforcement
  3. Clamp the body lock pillar outer panel reinforcement into position.

  1. Braze accordingly.

  1. Spot weld accordingly
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Inner Panel Replacement (MAG-Welding)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Front Side Door Trim Replacement
Front Side Door Pull Handle Bolt Caution: Refer to Fastener Caution in the Preface section. Tighten 2 N·m (18 lb in) Front Side Door Inside Handle Bolt Finish Cap Tip Pull handle back to remove cap. Use suitable tool to unsnap. Front Side Door Inside Handle Bolt Tighten ...

Rear Compartment Lid Emblem/Nameplate Replacement (Cruze - Left Side)
Rear Compartment Lid Emblem Assembly Caution: Refer to Exterior Trim Emblem Removal Caution in the Preface section. Procedure The part and surface should be 21°C (70°F) prior to installation. The vehicle should remain 21°C (70°F) for one hour after assembly to allow adhesive to deve ...

Battery Negative Cable Disconnection and Reconnection
Removal Procedure Turn on the radio and record all of the customer radio station presets. Ensure that all lamps and accessories are turned off. Turn the ignition OFF and remove the ignition key. Warning: Refer to Battery Disconnect Warning in the Preface section. Loosen the negati ...

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