Chevrolet Cruze manuals

Chevrolet Cruze Repair Manual: Installation Procedure

  1. Drill 8 mm (5/16 in) for plug welding along the edges of the service panel as noted    from the original panel.
  2. Clean and prepare the attaching surfaces for welding.

  1. Position the body lock pillar inner panel on the vehicle.
  2. Verify the fit of the panel.
  3. Clamp the body lock pillar inner panel into position.

  1. Plug weld accordingly body lock pillar inner panel upper and lower.
  2. Apply the sealers and anti-corrosion materials to the repair area, as necessary. Refer to Anti-Corrosion Treatment and Repair.
  3. Paint the repaired area. Refer to Basecoat/Clearcoat Paint Systems.
  4. Install all related panels and components.
  5. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection.
  6. Enable the SIR system. Refer to SIR Disabling and Enabling.
Removal Procedure
Warning: Refer to Approved Equipment for Collision Repair Warning in the Preface section. Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section. Disable the SIR Syst ...

Body Lock Pillar Inner Panel Replacement (MIG-Brazing)
Note: According to different corrosion warranties, only the regional mandatory joining methods are allowed. ...

Other materials:

Instrument Panel Cluster Lower Trim Plate Replacement
Preliminary Procedure Remove instrument panel cluster trim plate. Refer to Instrument Panel Cluster Trim Plate Replacement. Instrument Panel Cluster Lower Trim Plate Screw (Qty: 4) Caution: Refer to Fastener Caution in the Preface section. Tighten 2.5 N·m (23 lb in) Instrument Pa ...

New Vehicle Break-In
Notice: The vehicle does not need an elaborate break-in. But it will perform better in the long run if you follow these guidelines: • Do not drive at any one constant speed, fast or slow, for the first 805 km (500 mi). Do not make full-throttle starts. Avoid downshifting to brake or slow the v ...

Installation Procedure
Prepare all mating surfaces as necessary. Align the front hinge pillar body reinforcement. Create 6 x 20 mm (4/16 x 12/16 in) slots for MIG-brazing in locations where you can not apply   a resistance spot welder. Clean and prepare the attaching surfaces for spot welding a ...

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