Chevrolet Cruze Repair Manual: Installation Procedure
- Remove all mounds or loose pieces of urethane adhesive from the
pinch-weld area.
- Inspect for any of the following problems in order to help prevent
future breakage of the window:
- High weld
- Solder spots
- Hardened sealer
- Any other obstruction or irregularity in the pinch-weld flange
- After repairing the opening as indicated, perform the
following steps:
Remove all traces of broken glass from the outer cowl panel, seats and floor.
- Apply adhesive bead (1).
Cut into the tip of the cartridge in such a way that a bead of adhesive
approx. 13 mm (0.511 in) thick is produced.
- Insert rear window.
- Place the rear window at the upper area and lower down.
- Insert rear window with BO-641 holder .
- Second mechanic required.
- Secure windshield in position with fabric tape.
- Clean any excess urethane adhesive from the body.
- Use a soft spray of warm water in order to immediately water test the
window.
- Inspect the window for leaks.
- If any leaks are found, use a plastic paddle in order to apply extra
urethane adhesive at the leak point.
- Retest the window for leaks.
- Maintain the following conditions in order to properly cure the urethane
adhesive:
- Partially lower a door window in order to prevent pressure buildups when
closing doors before the urethane adhesive cures.
- Do not drive the vehicle until the urethane adhesive is cured. Refer to
the above curing times.
- Do not use compressed air in order to dry the urethane adhesive.
- Connect the electrical connectors from the rear window defogger bus
bars.
- Connect the rear window radio antenna connector.
- Install quarter window garnish molding. Refer to Windshield Garnish
Molding Replacement
- Connect battery.
Front Side Door Window Switch Replacement - Right Side
- Front Side Door Window Switch Bezel
Refer to Front Side Door Window Switch Bezel Replacement.
- Front Side Door Window Switch Assembly
Procedure
Disconnect electrical connector.
Front Side Door Window Switch Replacement - Left Side
- Front Side Door Window Switch Bezel
Refer to Front Side Door Window Switch Bezel Replacement.
- Front and Rear Side Door Window Switch Assembly
Procedure
Disconnect electrical connector
Rear Side Door Window Switch Replacement
- Rear Side Door Window Switch Bezel
Refer to Rear Side Door Window Switch Bezel Replacement.
- Rear Side Door Window Switch Assembly
Procedure
Disconnect electrical connector.
Front Side Door Window Regulator Replacement
Preliminary Procedure
Remove the front side door window. Refer to Front Side Door Window
Replacement.
- Front Side Door Window Regulator Screw (Qty: 5)
Caution: Refer to Fastener Caution in the Preface section.
Tighten
9 N·m (80 lb in)
- Front Side Door Window Regulator Assembly
Warning: Refer to Cracked Window Warning in the Preface section.
Warning: Refer to Glass and Sheet Metal Handling Warning in the Preface section.
Note: Position the vehicle on level ground and mov ...
Preliminary Procedure
Remove the front side door window regulator. Refer to Front Side Door Window
Regulator Replacement.
Front Side Door Window Regulator Motor Screw (Qty: 3)
Caution: R ...
Other materials:
Power Steering Pump Belt Replacement
Special Tools
CH 49800 Installer Power Steering Pump Belt
For equivalent regional tools, refer to Special Tools.
Removal Procedure
Caution: Do not use belt dressing on the drive belt. Belt dressing
causes the breakdown of the composition of the drive belt. Failure
to follow this recommendatio ...
Headlining Trim Panel Replacement (With Sunroof)
Warning: Do not attempt to repair or alter the head impact
energy-absorbing material glued to the headliner or to the garnish
trims. If the material is damaged, replace the headliner and/or the garnish
trim. Failure to do so could result in personal injury.
Caution: If a vehicle is equip ...
Off-Road Recovery
The vehicle's right wheels can drop off the edge of a road onto the shoulder
while driving. Follow these tips:
1. Ease off the accelerator and then, if there is nothing in the way, steer the
vehicle so that it straddles the edge of the pavement.
2. Turn the steering wheel about one-eight ...